Craig's (B)uilding LOG

 
 
24/7/2010 Painting is one of hose 'almost finished' jobs (at least that's what I tell myself :). It gives a room a nice complete 'job well done' feeling.
All the paint i have used, has been recycled paint. The vast majority of which has from council throw-outs.
As paint is so expensive, and finding good paint is pretty easy, it's an easy cost saver for the 'zero impact builder'.
For what I have to say about using discarded paint: Go to my 'Good ideas' page.
 
     

1/7/2010

Throwing up plaster board is such a good feeling. It's one of the most least time consuming jobs and gives one of the most visually changed results.....
..... At least that's what you think.... Then you start jointing........
 
  To be fare. It was my first go at jointing. And after you learn how to do it, it's actually quite fun.  
     
3/4/2010

Myself and to mates... Sally Dare and Craig Ward had a combined 40th today.
It was without doubt the best party ever!

 
 

We had a Sci/Fi / steampunk theme, and everyone dressed up. The effort everyone put into it was astounding!
Check out the pictures here:

http://120.projectroom.com/

 
 

Later on, part of my costume was entered into the "Waste to Art" competition. I was very happy and surprised when it won!

 
     
20/2/2010

Another new skill.

Later I will add a page for mosaicing.

 
     
20/1/2010

Last year I did a welding course at TAFE.
This is the first real project for my house.
Welding is a great skill to have. All of a sudden there's a whole new field of possibilities opened to me... Projects that can now be done cheaply and a new range of repairs I can do.
To be able to pick up a piece of steel and joint it like timber opens up a whole new list of items I can scavenge.

 

 
     
19/1/2010

I turned 40 today!
When I woke up Cindi gave my the best birthday card ever!
The card was signed by heaps of friends, which made me feel happy :)
The card is shown here to the right. It's title is:

"The 18 or 19 glorious ducks of the emperor"
(Long story)

Then when I started the coffee brewing, I checked my emails (just like Cindi knew I would do)..
The first email entitled: "Happy Birthday", when opened, it came up with this:


 
 
 

Cool eh?

 
     
18/1/2010

"As seen on tv"

The "Current Affair" aired today. Surprisingly I didn't look that bad, although no-one mentioned that I needed to brush my hair.
After watching it, the text messages started rolling in. Most of which where commenting on my bas hair.

My favorite was from Bruce who said: "All that scrounging and you couldn't find a hair brush?"

 
     
 
<External link to the segment> External -'A Current Affair's site
<link to the segment>

Smaller squashed version

 
     
     
12/1/2010

"A Current Affair" got in touch with me, wanting to to a 4 minute blurb on my house of obtainium. The angle being... "Beeting the mortgage"

The filming prosses took over 4 hours to give enough material for my 4 minutes of fame.It was a lot of fun filming it

 
     
 
 
 
         
 
     
8/12/2009

Robbie from "Katoomba Council" invited my in to do a 45 minute talk to to council staff on 'building from recyced materials'.
There where about 25 people there, and it was a lot of fun. Subject matter went out the window, and it evolved into a big friendly group chat.
I think we a very lucky to have such a progressive council who are interested in sustainability.

 
     
31/10/2009

 
     
  The 'Blue Mountains Eco Homes Tour' came to visit my house... And I had so much fun.
Thank you to all of you who came along, I really hope all the wonderful houses you saw have inspired you.
 
  And good luck on your own journeys.  
  For a full report <click here>  
     
17/9/2009

Myself and Ben put in 3 skylights.. And what a difference they make!
I can finally see my stair-well the way it was ment to be seen!

 
     
11/9/2009 Today I got ALL my lights working.
Now I can finally work at night.
You would think working at night would be easy enough with lead-lights.But in the real world, just remembering you left your screwdriver in that other dark room, is enough to make you retreat back to your couch and watch a movie.....
 
     
1/9/2009

Always use a drill-press when drilling steel
.... Where possible anyway....
This is what happens when a 18mm HSS drill shatters due to you accidentally moving the angle when drilling through steel.

 
     
19/8/2009 The Plumber has just left me with working inside toilets!
Oh my god. What an amazing difference
 
     
15/8/2009 My first piece of Gyproc went up today.
Worth mentioning....
 
     
1/7/2009

My friend Bruce told me the other day; He made a car port from some recycled timber. However, when he added up how much it cost him, he found he only saved about $5!.
This dose not surprise me one bit.
From my own experience, working efficiently with recycled materials is a hard-earned skill.
The first time you use a bent bit of timber is a time consuming process But with time and effort, you begin to learn all the sort-cuts.
A big tip is getting the right tools for the job... After visiting many owner-builders who al-ready work within the building trade, I found its almost ridiculous to use lots of recycled timber without buying a big ballsy (cheap) jointer.
Witch brings me to......

Buying cheap tools on Ebay
If you live in Sydney, the words 'Ebay' and 'Cheap' don't often appear in the one sentence. There are just too many people to compete with.
However, I found not that many people want big heavy equipment. In-fact quite often a big 2hp table saw will go cheaper than a circular saw.
When building a house from recycled warped timber, although not necasery, big equipment dose make the job go allot smoother.

 
     
     
15/6/2009

Sticking dry-wall against the un-even surface of mud bricks can be quite challenging.

 
     
01/3/2009 Neis
Took 6 weeks of to do a small bushiness course.
Fantastic, but Seeing my building site just sit there is getting frustrating.
 
     
23/11/2008

My block gets so much wind!
I am begining to think that my house would benefit more from a wind generator than solar panels.
Over the last 2 years I have noticed that 99% of the time the wind only comes from two directions on my block. This makes planing a position for the generator pretty easy. However on a typical 1/4 acre block the noise of the generator is pretty crucial.
.... Maybe it will happen

 
     
15/11/2008 Bouldering wall!  
 

My friends have a bit of a regular bouldering thing happening. But unfortunately our climbing groups bouldering wall had to be dismantled, due to the factory it was built in being closed down.
However, luckily, I am building a house, and I had a bit of free space. So my front bedroom (which was about a week away from being complete enough to move into) did a usage shift, and became the 'Attic'. An awesome 12-sheets-of-ply bouldering wall.

 
     
 

 
     
  Built entirely from recycled and free materials (including the screws and nails holding it together). We have a large 3.5 sheets of ply, 45 degree wall which heads up into a roof.
A large traverse wall heads through a nice 30 degree corner section.
Most of the wall has been painted with textured paint so we can use friction.
 
     
  It's a really nice feeling to finally be using my house for a recreation purpose. As well as sharing it with friends.  
     
5/11/2008 Murbau doors delivered  
 

I now consider myself to be able to hang ANY door!

The doors, weighing about 30kg each, (Without the glass!) required 4 hinges each. Each hinge had to be chiseled into very old iron bark, which was far from being straight, and had the density of, well, lets say steel. This was a complicated job.
But then, the results speak for them selves..

 
     
1/10/2008 Windows and doors  
 

Making windows and doors is both a time consuming, and a satisfying experience.
When building a house, as far a woodworking skills go, it is not only one of the most technical of jobs.. It is also one of the most visible. Noticed by all, every time someone opens a door or looks through a window.
This combination means when you manage to make a truly buetifull window out of thrown away scraps, it is a truly rewarding: because you know it will be noticed.

 
 
  My first 'Just like a bought one' window!
Materials (ALL found):
Blackbutt, Stringybark, Ironbark, Murbau, nails,screws glass, Decking oil (OK... decking oil was bought)
 
         
 
First the hardwood frame is set into and built with the wall. Then the glass and trim is installed.
Hey presto... From messy to neat!
 
         
 
 
Nicely installed front windows
 
     
 
Temporary front and back doors made out of: Found and denailed stud framing and a stainless steel Milo billboard.
 
     
1/9/2008

One of the things I have noticed about owner-building, is that with each new job comes a new set of s A set os skills that you don't have!
So you start this new job, usually producing a below standard result on your first attempt. But you learn allot from your mistakes and as the task continues, you gain greater skill.
Buy the time the task is finished you have just reached an truly competent and efficient stage in your new skill...
However with the task complete, you now have little use for you new knowledge!
This usually leaves you with really looking forward to building a new house sometime in the future!

The Windows an doors' entry above, is an excellent example of this process.

 
     
20/5/2008
Fascia boards
Due to bush fire reg's. My only practical fascia material was hardi planks or corrugated iron. Either of which I didn't really like, as I wanted to make my house look more natural.
So I researched how to make fibro look like timber... here is the result.
 
 
First I painted the boards with a light cream as a base colour.
Then I applied a darker wash and then immediately, lightly, wiped it off, so that the colour sat in the texture.
Cool eh?
 
     
19/01/2008
Ceader Windows
I have decided to put the ceader windows in my house... Unfortunately, without the windows in my shack, the feeling of living in my shack is now quit restrictive.
 
  Oh well... I needed an incentive to build a bit faster.  
     
05/01/2008
Seriously?! What sort of weird sicko throws out a suit case of Lego!
 
     
19/12/2007 Finally I have my roof up.  
  I cant describe how good the feeling is, to wake up and hear the rain beating down on my shack roof..... And NOT CARE!
Yay. I am now no longer a slave to the weather.
 
     
28/11/2007 Raaaiiiinnnnn!  
  The framing is up, but the rain just wont give me a break!  
     
15/10/2007 1 week later the roof framing is 50% done. However, after closely watching what the carpenter did, I believe Ican finish the framing over the next week.
I will get the builder back to do the tin though.
 
     
8/10/2007 My carpenter shows up today.
I have decided to get a proffesional carpenter in to do my roof frame. Even though it is a hefty cost, it is worth it. As he will get the roof up in two weeks, where I would take 6 months.
 
     
4/10/2007

Today I stood up my first stud walls in my roof space.
They are made completly from re-used timber, scavenged and de-nailed. ( <Progress shots> )
It is so worth using recycled timber for stud walls, as at $5 per meter from the hardware store, even paying someone to de-nail (like I did), the cost saving is huge. It's quite easy to clean 50m of timber in an hour.

 
     
29/9/2007 My first floor sub-floor is a patch work of recycled materials, supplied by many dumpsters! Refer to <Progress shots>
It was quite a fun job wondering around, spray painting a few different room layouts.
 
     
14/9/2007 My first floor joists started to be put upday! Refer to <Progress shots> for the finished product.  
     
7/9/2007 The volume control on the sterio broke today, it's now locked on the highest volumn. So to listen to music, we have to put the sterio in the laundry, inside the laundry cupboard, with the door closed.  
     
29/8/2007
  Craig and his labourers Ben and Johan had a conundrum... how to move a 200kg + tree trunk that was to be the central column for the main room of the house. Initially it lay just where the tree had been felled, and today Craig chainsawed it to the correct length. But how to move this beast into its final position?..... <more>
 
     
20/8/2007 My mate Yohan found a Makita chainsaw in the local council cleanups. Apparently the previous owner of the saw said: 'It dosn't cut too well, and it needs a new blade'... Well after putting the chain on correctly (It was on so backwards, so the chain was cutting in reverse) .. it cut pretty well! Ha ha ha  
     
9/8/2007 Wind! Last night was the windiest night I can remeamber in the blue mountains. my shack (wich is 4.5m x 4.5m) was buffeted too and fro. Outside there where crashes and bangs as ladders, milk creates and pieces of wood where being blown around my block.  
     
7/8/2007
Ode to a piece of wood
Oh wood, milled from pine you are,
Lots of you will make my wall.
You are the same shape that a brick is not,
And, t's hard to make you into a ball.
You are long and brown, or yellow, but rarely magenta.
All the colours of a 'Yellow Footed Rock Wallaby' you are hued.
Well'ly can you be nailed or screw or glued.
Also, a Wallaby can not be glued.
By Vogon builder X'scaigzwelaurendetpy
 
     
22/7/2007
I updated my menu & my gallery today.  
Here's my old menu for posterity's sake. I'm still rather fond of it.  
 
The original design process was very analog!  
 
 
     
18/7/2007 Ant and Craig's new toy!  
 
  Me and Ant went halvies in a chainsaw mill.
As well as being a great toy, it'll come in handy, as I can now mill up a whole lot of timber for the future for things like my stairs and kitchen.
   
 
     
15/6/2007 Cindi's amazing Photoshopped rock wall plan
 
Problem: My helpers want work when I'm not there, but how can I get them to lay the ironstone in my inner wall, and be sure they will keep to the pattern?
Answer:  
1) Cindi happened to have already taken photos of the outer wall - which she stitched together.  
2) The inner wall was already starting to go up, so she took more photos and stitched these to match the outer wall.  
3) Then she actually finished the new wall...! by 'Photoshopping' the bricks up to the future height of the completed wall.  
4) Then she made an interactive layer of ironstone texture and got me to shape it into an attractive pattern that I was happy with. This was printed out, and voila! A finished "Rock Wall Map" for the boys to follow when I am not there.  
5) And finally...The finished wall

Pic tacken on 28/9/2007
 
And there you have it! A photo-realistic (almost) plan, of a wall not-yet built.
Fun and easy to follow.
   
-/6/2007 Info gathering on bricks
  (text to come) (maybe)
   
5/4/2007
Yep I was right, the house is leaping up... Thanks to Ben the expert bricklayer & Yohan the expert rock layer (with an eye for picking rocks that later will become climbing holds).
It seems like in the last 2 weeks I have done more work than the last 2 months.
   
28/3/2007
30/3/2007
In my darkest hour I have found a way forward!
On the 28/3/2007 I have found a new helper... Ben. And then on 30/3/2007 I found a second helper... Yohan. Now with 2 poeple on for Wednesday, Thursday & Friday the house will forge ahead!
   
28/2/2007 Depression and desperation
  It has now been 1 year since I finished pouring my slab. It's 1pm and I'm sitting in my shack, listening to the rain beat down on the tin roof. I just heard a peal of thunder while simultaneously getting a static shock, so the lightning must have struck pretty close!
When I look at my walls, it just dosn't look like 1 year worth of work.
So what went wrong? ... Let do a rough add up of my days working....
 
1 year of work based on a 4 day working week
(2 days working in Sydney + 1 day of rest)
208
   
- Minus days of rain
-53
   
- Minus Car fiasco days
-36
   
       
Total days worked on walls
119
   
  Mmm... I suppose the walls don't look so bad for about 100 days worth of work, especially considering my lack of tradesman skills. Still, I wish I had put up a roof up first. I could be out there right now.
<Progress shots>
   
15/2/2007 Dry stone walls
  What a great pace of luck... My mate Steve, through working for GreenCorp, is receiving tuition on building 'Dry stone walls'.... And he wants to help me build my walls!
And not a moment too soon either... My attempts at fitting together my big boulders where a bit rudimentary....
  Check out my 'Steve & Dry stone walling' page <here>
   
10/11/2006 Make that 50 days lost to rain.... And climbing...
   
10/8/2006 Well now I've lost about 40 days to rain. Post and beam construction (See note on 29/6/2006) is definitely the way to go in an area that gets a high rainfall.... And an inexperienced brick layer!
   
5/8/2006 The rain continues.....
  I've managed to dry out most of my timber. So now it's treated the door and window frames are going up!
   
29/7/2006 Rain! Rain! Rain!
  Well its now about 2 months after my last entry, and I haven't done a whole lot. Due to me working in Sydney 2 days a week, my effective time for my project is reduced to 4 days. Unfortunately, because of the wet weather this time has been reduced too... on average... 1.5 days a week :(
   
  Thoughts on post and beam construction:
  I originally wanted to build a roof and frame first. I was advised against it due to an extra cost.... Quite correct.
  However, seeing that I have lost effectively 2 months work to rain, I think in hindsight that the extra cost would have been worth it.
   
15/6/2006 I stood up my first column today!
  It took a while to figure out how to cut the base of an irregular tree column level, so it would stand vertical. But Alex came up with the solution:
 
1) Cut the base roughly.
2) Stand it up vertical
3) Using a block & a pen, trace around the base to get the cut line.
   
   
 
Also, it's getting harder to start work on these cold mornings. Check out the ice in this container.
   
10/6/2006 I finally got my hot shower working ...
  Now I can finally move into my shack permanently. But I must say, because my shack is so comfortable, it may take the urgency to build quickly away!
   
24/5/2006 Today was great for two reasons:
 
1) It was Alex's first day helping out today.
Alex is studying energy efficiency, and comes up with some very useful ideas. Having a helper who I can bounce ideas off makes the job move along that much smoother.

2) I got to use my cement mixer for the first time.
It was well worth the investment: It produces a superior mix to a wheelbarrow and saves a lot of time by mixing a much larger capacity.
   
4/5/2006 Seeker and I laid our first mud brick! .... only 2999 to go....
 
   
         
   
26/4/2006 Patrick (aka Seeker (Don't ask)), my very own helper started today.
  He's bigger than me and moves mud bricks like a freight train! We spent alot of the day moving mud bricks down to the slab, hopefully we can lay our first brick tomorrow.
   
6/2/2006 to Slab start to finish.
10/3/2006
6/2/2006 - Start putting up formwork for pour 1


10/2/2006 - First concrete pour
13/2/2006 - Start putting up formwork for pour 2
  - Start the under slab plumbing
24/2/2006 - Second concrete pour
25/2/2006 - Start putting up formwork for pour 3
7/3/2006 - Sall helped with the formwork
9/3/2006 - Jules helped out with the formwork
10/3/2006 - Mike helped out with the formwork & steel
  - Final pour
- Scott helped from the 6/2/2006 to 25/2/2006
   
 
  At the eleventh hour I decided to run in-slab heating.
   
6/2/2006 The power was finally put onto the site today.
  Great! I can get rid of that stupid GMC 750w (75w) generator!
Tip for owner builders: Don't buy a GMC anything!
   
2/2/2006 Detail excavation
  Peter Saxby came in & levelled out my site
   
7/1/2006 I installed the septic tanks today (Meaning I dropped them in the hole :)
 
6/1/2006 Septic tanks delivered
   
10/12/2005 Bulk excavation
  Peter Corney is coming in with a 6 tonne excavator to remove my tree stumps and dig a pit for my septic & pump-out tanks. While he was there he also dug in my driveway a bit
   
10//11/2005 Mega shack building weekend (attempt 2)
 

This was one of the most fun weekends I have had in a long lime. Filled with friends, fun, building, food and community spirit! And with a ban placed on me (by Cindi) to not get drunk with Fleischy, we got heaps done on sunday!
Check out my shack building page for the run down... <more...>

   
6/8/2005 Mega shack building weekend (attempt 1)
  Fleischy & me went up to my block with the intention of making a start on building my shack. Although we had a pretty good day on Saturday.... A night at the pub saw to it that nothing was done on on Sunday :)
   
30/7/2005 I went up to the mountains by myself today & chopped down 4 of the smaller trees & then laid out the footings & base for my shack.
   
1/7/2005 This site was finally put on the web.
 
23/6/2005 The Trees come down

Today was cold. So cold in fact, that we were chopping down trees in the snow!
Well, Sal & Ant chopped down some of my trees & I helped anyway.
Ant was a legend, scaling trees in the snow, wind & then rain.

   
05/6/2005

Quote from below entry:
"Don't know how this is going to effect my relationship with my flat mates"

Answer.... Not that well :)

   
   
00/6/2005 The studio - Today was a great day for my project.

The bad news: The old brick warehouse that my flat mates underground studio was in, is about to be turned from a cool warehouse, into yucky, yuppy, overpriced Meriton apartments.
The Good news: I'm allowed to take anything I want from the 7 story building... Including things that are screwed down! I filled my van 3 times with fantastic lights, tools, fridges, sinks, materials..... STUFF.
(Don't know how this is going to effect my relationship with my flat mates)

   
19/1/2005 Today is my birthday and it is a great day!
 

Amongst other things, today I turn 35, and I now can officially say: 'I have been a climber for more than half my life'. This for some reason makes me very happy :)

Cindi (the legend) organized a surprise birthday dinner for me at 'Delicate Spicy Place' one of my favorite restaurants. Along with this surprise came a birthday card, signed by many of my friends, which contained the best prezzy ever... A $500 voucher for Bunnings Hardware! Yay!

Before I showed up to my dinner, I went climbing with Trizo & Elli. Unfortunately, this meant when I showed up at the restaurant I was majorly dehydrated & by the time I was given my prezzy I was sooo drunk I could hardly talk or comprehend what was going on around me..... I was VERY embarrassed the next day :)

All in all I think it was the best birthday I have ever had. Thanks everyone who was there or wanted to be there!

These are the dudes who came to my birthday, signed my card, or put up some cash for my prezzy:
BeachBum, BlakJak, Boris, Cindi, Curly, Drac, Eri, Feccie, Joe, Helen, Loop, Mark, Mat, Mewi, Mike, Millsy, Mr India, Rogue, Sarah, Scott, Steve, Trizo, Tanya, TLA, Vic & Wazza.... You guys are cool.

 

 

This is a record of what I've spent my voucher on so far:

Thanks!
 
 
Item: Cost
Socket set $79.94
Power box $39.95
GMC generator $98
Bosch power drill $149
Silicon gun $5.24
Makita circular saw $183.90
   

 

 

   
-/-/2005 Fences

The block behind me has been sold. Unfortunately the bloke who owns it owns a dog, & wants to put up a fence. Uh Oh!
If you remember, that's where I've piled my bricks, and as Murphy's law would have it.. the boundary runs right through about 12 pallets of bricks.

Today I tried to move them to no avail.

But Cindi came to the rescue & negotiated that we leave the bricks there & finish the fence of for him, when I move the bricks.

   
13/11/2004 Cindi and I put the shelves in the shed.
  We also hired a van to take up an extreme amount of glass.
   
16/10/2004 Shed building
 

Cindi, Steve Fleischy, Mabel & myself built a shed this weekend. Well almost anyway. I'll come up next weekend & finish putting the roof on.

With a shed on the block, it finally feels like the job is underway. Man! My flat mates are sure going to be happy i'm finally moving some junk up there!

<Click here> to see Scot's budget shed building technique.
And <Here> for some photos of our wonderful creation.

   
13/5/2004 Moved my bricks from Scott's block to mine.
   
-/-/2003 Chain saw milling.
  I took a much needed 3 week break from work.
In this time I helped Scott chain saw mill.
   
2/8/2002 Bought my land.
 

 

 
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